Rubber Tile Binder · Shock Pad Underlay Binder · Rubber Rolls Binder

RUBBER
TILE SYSTEMS

8–25mm
Pad Thickness
>0%
Force Reduction
24h
Full Cure
15y
Bond Life

Atlas Series Grade - 2008 — precision-density foam underlay bonded with RT binder to dissipate impact energy before it reaches the athlete or the substrate.

Rubber Tile Binder Shock Pad Underlay Adhesive Gym Flooring Glue Atlas RT-Series SP-Series Shock Pad Commercial Gym CrossFit Flooring Weight Room Multi-Sport Area Rubber Tile Binder Shock Pad Underlay Adhesive Gym Flooring Glue Atlas RT-Series SP-Series Shock Pad Commercial Gym CrossFit Flooring Weight Room Multi-Sport Area

The Floor
X-Ray Scan

Drag the scanner bar across the floor image to reveal what bonds it all together. Atlas PU supplies the binders used to manufacture rubber tiles and rolls — the chemistry inside every layer, engineered to grip, cushion, and endure for 15+ years.

5
Bonded Layers
>62%
Force Reduction
Rubber Tile · 10mm 10mm
Atlas RT Binder Interface ~1mm
SP Shock Pad · Density Variable 15mm
Atlas SP Primer Bond ~0.5mm
Substrate · Concrete / Asphalt
← Drag to X-Ray the Floor →
Shock Pad Selector — Choose Density + Thickness
280 kg/m³
SP-8
8mm · 180 kg/m³
Aerobic studios, dance rooms, light commercial
Force Reduction: 30%
SP-15 ★
15mm · 280 kg/m³
Weight rooms, CrossFit, free weights — most popular
Force Reduction: 45%
SP-25
25mm · 380 kg/m³
Olympic lifting, heavy drop zones, strongman
Force Reduction: 62%

THE BINDER THAT ABSORBS
THE IMPACT

When a 20kg barbell drops from 2 metres, it generates 392 joules of impact energy. The Atlas RT Binder System holds the SP-15 shock pad together under that force — dissipating up to 45% through cellular compression, protecting both the athlete and the substrate beneath.

Impact Energy Absorbed 0%

Simulates 20kg barbell drop from 2m onto Atlas SP-15 (280 kg/m³) shock pad system.

0%
Force Absorbed
0.0mm
Max Deformation
Recovery Time
62%
Max Force Reduction
3
Density Grades
24h
Full Cure Time
15yr
Bond Life

PRODUCTION
Timeline

Atlas RT Binder enables fast, efficient rubber tile manufacturing in your factory — consistent curing, high output, and reliable bonding at every production stage.

0h
Raw Material Mixing
Rubber granules and Atlas RT Binder mixed in the required ratio. Consistent blending ensures uniform binder coat across every granule.
2h
Mould Filling & Pressing
Mixed compound filled into tile moulds and pressed under controlled pressure. Full contact bonding achieved across the tile structure.
6h
Initial Cure
Tiles begin to hold shape and structure. Binder chemistry activates — inter-granule bonds forming with consistent density throughout.
12h
Demoulding
Tiles safely removed from moulds. Surface integrity intact — no edge crumbling, no deformation, uniform thickness maintained.
24h
Full Bond Strength Achieved
Complete cure reached. Tiles ready for quality inspection, stacking, packaging, and dispatch to customers.

Why Choose
Atlas RT Binder

🏗️
High-Bond Manufacturing Binder

Our RT binder is formulated to bond rubber granules together during the rubber tile manufacturing process — creating dense, durable tiles with uniform structure and consistent thickness.

💧
Moisture-Resistant Formula

Specially developed for factory production environments. Maintains strong inter-granule bonding even in humid conditions — ensuring tiles retain their shape and integrity post-curing.

🔇
Superior Compression Strength

Tiles manufactured with Atlas RT Binder deliver excellent load-bearing capacity and impact absorption — ideal for gym floors, sports halls, and heavy-use commercial spaces.

🌡️
Temperature Stable Cure

Designed for factory pressing at controlled temperatures. Bond integrity maintained from -30°C to +80°C in service — no deformation, no cold-crack, no heat-creep.

Fast Cure, High Output

Quick curing time enables faster production cycles in the factory — reducing press time and increasing tile output per shift without compromising bond quality.

♻️
Low VOC — Factory Safe

Formulated below REACH/SVHC thresholds. Safe for factory workers and enclosed production environments — no harmful solvent emissions during mixing or curing.

System
Specifications

S. No Properties Result
1Chemical BasisMDI-based Single Component Polyurethane
2ColourClear Transparent
3Density1.08 kg / Ltr
4Viscosity3000–3500 cps
5NCO Content12% ± 2
6Solids Content100% (Solvent Free)
7Pot Life120 Minutes (at 25°C, 50% Humidity)
8Full Cure Time24 Hours
9Mixing Ratio4–8% (by weight of SBR or EPDM granules)
10Application Temp10°C to 40°C
11Tensile StrengthApprox 185 kg / cm²
12Packaging50 / 220 kg

View Tile Compatibility

Download our full tile compatibility matrix — every rubber tile brand, thickness, and substrate combination tested with Atlas RT-Series binder.

Expert guidance ↓ Download TDS