Neosol F-1360 · PU Binder · Single Component

Rebonded
Foam
Binder

1.15Kg/L
Density
300–450Cps
Viscosity
25%
NCO Content
3–5h
Initial Cure

Moisture Curing · Solvent Free · High Penetration · ISO 9001:2015

Explore the Binder Application Video
Single Component Moisture Curing Solvent Free 100% Solid ISO 9001:2015 Water Resistant Deep Penetration Fast Cure Single Component Moisture Curing Solvent Free 100% Solid ISO 9001:2015 Water Resistant Deep Penetration Fast Cure
Interactive Demo · 01

Foam Matrix
Penetration

Neosol F-1360's ultra-low viscosity (300–450 Cps) allows the binder to flow into every void between foam particles — ensuring uniform bond strength with no weak spots. Drag the slider to adjust dosage and watch how penetration changes.

Key Performance Data
Viscosity300–450 Cps (ultra-low)
Suggested Dosage10–12% by weight
Penetration CoverageUniform — all particles
Bond QualityNo voids · No weak spots
FOAM PARTICLE MATRIX — BINDER PENETRATION SIMULATOR
11%
68%
Coverage
Good
Bond Strength
3
Dry Zones
NEOSOL F-1360 · ULTRA-LOW VISCOSITY · UNIFORM MATRIX PENETRATION
Interactive Timeline · 02

Cure
Timeline

From mix to full structural strength — click each stage or simulate the full cure sequence to understand production scheduling with Neosol F-1360.

0 min
Binder Applied
Neosol F-1360 sprayed or poured onto foam particles at 10–12% dosage. Low viscosity ensures instant penetration into the chip matrix.
01
02
0–60 min
Working Window
Pot life of 60 minutes at 20°C. Foam must be mixed, moulded, and compressed during this window. Moisture from air initiates the cure reaction.
3–5 hours
Initial Cure
Foam sheet achieves handling strength. Moulds can be opened and sheets de-moulded. Surface feels firm — structural integrity forming throughout.
03
04
12–15 hours
Full Cure
Complete chemical cure achieved. Maximum tensile strength, rigidity, and water resistance attained. Sheet ready for cutting, stacking, and dispatch.
>Material Planning · 03

Dosage
Calculator

Select your foam type, enter your batch parameters, and get exact binder quantities in seconds. Neosol F-1360 dosage: 10–12% by weight of foam.

Select Foam Type
Binder Calculator
Instant quantity estimates — Neosol F-1360
10.0
kg
Binder Min
11.0
kg
Binder Max
1
×220kg
Drums
Estimates only. Contact our team for certified dosage specifications.
Application Protocol · 04

How to
Apply

01
Stir the Drum
Ensure uniform consistency before extraction
02
Open Carefully
Release pressure safely, one cap at a time
03
Extract Quantity
Tilt drum slowly — drum stand recommended
04
Feed Into Machine
Flow binder into mixing/rebonding machine
05
Spread Evenly
Apply at 10–12% dosage by foam weight
06
Seal & Monitor
Keep sealed · work within 60-min pot life
Shelf Life
6 Months
from Date of Manufacturing
Step 01 of 06
Stir the Drum
Thoroughly stir the contents before use. Neosol F-1360 can settle on long storage — uniform consistency is critical for correct dosage and even penetration across all foam particles.
Pro Tip: Use a low-speed paddle mixer for 2–3 minutes. Do not use high-speed mixing as this can introduce air bubbles that reduce binder uniformity.
01
Why Neosol F-1360

Features &
Advantages

⚡
Very High Tensile Strength
Bonds foam particles with exceptional tensile integrity — the final rebonded sheet withstands heavy-load applications without delamination.
🧱
High Rigidity
Outstanding dimensional stability and shape retention across all temperature and load conditions — critical for gym and sports flooring sheets.
⏱️
Fast Curing
Initial cure in just 3–5 hours enables rapid production cycles. Full cure at 12–15 hours for maximised throughput and faster dispatch.
💧
Water Resistant
Moisture-curing chemistry creates a water-resistant bond — suitable for demanding, high-humidity production environments and end-use applications.
🔬
Deep Penetration
Ultra-low viscosity (300–450 Cps) allows complete penetration into all parts of the foam matrix — zero dry zones, uniform strength throughout.
🌿
Solvent Free · 100% Solid
Zero VOC solvents, 100% solid content — operator safe, environmentally compliant, and zero post-cure shrinkage in finished foam sheets.
Use Cases · 06

Approved
Applications

01
Rebonded Chip Foam
Primary application — binding shredded or chipped foam particles into uniform rebonded sheets for gym mats, underlays, seating, and acoustic panels.
Primary Application
02
All Foam Type Rebonding
Bonds all foam types — polyurethane, polyether, polyester, and mixed foam scrap — into solid high-performance sheets with equal bond quality.
Universal Compatibility
03
Sports & Gym Flooring
Rebonded sheets deliver the controlled compression and energy return required for sports halls, gym floors, and multipurpose courts.
High Performance
04
Carpet & Underlay
Low dosage (10–12%) keeps costs efficient while producing dense, resilient underlays with comfort, noise reduction, and thermal performance.
Cost Efficient
Technical Data Sheet

System
Specifications

S. No Properties Result
1ComponentSingle Component
2ColourGoldenish Honey
3Density1.15 Kgs / Ltr
4Viscosity300 – 450 cps
5NCO Content25% ± 2
6Pot Life60 min @ 20°C
7Initial Cure Time3–5 Hours
8Final Cure Time12–15 Hours
9Suggested Dosage10–12% depending on application
10Application Temperature10°C – 40°C
11Packaging220 Kgs Drum
Download Full TDS

Safety
Guidelines

Wear chemical-resistant gloves and eye protection during application. Ensure the area is well ventilated. Keep the container tightly closed when not in use to prevent moisture ingress and premature curing. Refer to the Safety Data Sheet (SDS) for full safety, emergency, and regulatory compliance information.

+91 97161 11197

Ready to Rebond
at Scale?

Talk to our foam engineering team for certified dosage specs, bulk pricing, and on-site technical support.

Expert Guidance ↓ Download TDS